"6_2_15_2.TXT" (1366 bytes) was created on 11-02-87 SHUTTLE PROPULSION SYSTEM OVERVIEW NASA's Space Shuttle opened a new era of space transportation when it was launched for the first time in 1981. Essentially a reusable space vehicle, the Shuttle permits greater participation in space by the world-wide scientific community than ever before. The Shuttle is composed of an orbiter -- a winged spacecraft -- and a propulsion system. The Shuttle propulsion system, consisting of three main engines, an external tank, and two solid rocket boosters, is one of the most advanced propulsion systems currently in existence. The external tank is the only major component that is used only once. The two solid rocket boosters and three main engines mounted on the orbiter provide the initial ascent thrust to lift the Shuttle and its payload off the launch pad. During a normal mission, the boosters provide thrust for approximately 2 minutes after lift-off, then are separated from the vehicle. The engines provide thrust for a total of 8 minutes after lift-off. The Marshall Space Flight Center in Huntsville, Ala., is responsible for management of the Shuttle propulsion elements. "6_2_15_3.TXT" (3800 bytes) was created on 11-02-87 SPACE SHUTTLE MAIN ENGINES The Space Shuttle main engine is the most advanced liquid- fueled rocket engine ever built. Its main features are variable thrust, high performance, reusability, total redundancy, and a fully integrated controller. The performance of the engine is the highest thrust for its weight of any engine yet developed. Three main engines are mounted on the orbiter aft fuselage in a triangular pattern. The engines are spaced so that they are moveable during flight and, in conjunction with the two solid rocket boosters, are used to steer the Shuttle vehicle during flights as well as provide thrust for launch. Fuel for the engines, liquid hydrogen and liquid oxygen, is contained in the external tank, the largest element of the Shuttle. Fuel is supplied from the tank at a rate of about 178,000 liters (47,000 gallons) per minute of hydrogen and 64,000 liters (17,000 gallons) per minute of oxygen. The main engines use a staged combustion cycle in which all propellants entering the engines are used to produce thrust more efficiently than any rocket engine developed previously. In the staged combustion cycle, propellants are burned partially at high pressure and relatively low temperature, and then burned completely at high temperature and high pressure in the main combustion chamber. The rapid mixing of the propellants under these conditions is so complete that a combustion efficiency of about 99 percent is attainable. Each engine has three primary levels of thrust or power -- minimum, rated and full power. Engine thrust, however, can be varied throughout the range from minimum to full power level depending on mission needs. Shuttle payloads will be sized to be compatible with launch-to-orbit at a maximum of 104 percent of rated power level, with each engine developing 2,174,286 Newtons (488,000 pounds) of thrust, 1,734,803 Newtons (390,000 pounds) at sea level. Full power level (109 percent of rated power) will be available for use in emergency situations. During the latter part of ascent, engine thrust will be reduced to insure that an acceleration force of no more than three times that of Earth's gravity is reached. This acceleration level, permitted by the throttleable Shuttle engines, is about one-third the acceleration experienced on previous manned space flights and is well under the physical stress limits of non-astronaut scientists who fly aboard the Shuttle. The lowest thrust throttle setting -- minimum power level -- equals 65 percent of rated power. The Shuttle main engine is the first rocket engine to use a built-in electronic digital controller. The controller will accept commands from the orbiter for engine start, shutdown and change in throttle setting, and also will monitor engine operation. In the event of a failure, the controller takes action automatically to correct the problem or shutdown the engine safely. Shuttle main engines are thoroughly inspected and tested between flights to assure acceptable operation during subsequent flights. The design goal is to operate for 7.5 accumulated hours. Main Engine Length 4.25 meters (14 feet) Diameter 2.4 meters (7.8 feet) (Nozzle Exit)